We develop tailor-made STS 200 shipyard transporter systems based on modular stacker trolleys, offering precise load control and high-capacity handling tailored to shipyard logistics and manufacturing operations.
Stacker trolley composition:
- Heavy-duty self-propelled stacker trolleys optimized for accurate multi-point load distribution.
- Independent hydraulic power units (HPUs) equipped with electric or diesel drives for full autonomy.
- Track-guided hose carriages for safe and organized hydraulic line deployment.
- Rigid interconnection assemblies between trolleys for system alignment and synchronized operation.
- Flexible hose kits with quick-connect, leak-resistant couplings for fast hydraulic setup.
- Under-keel beam structures designed to conform to ship hull geometry.
- Longitudinal load-bearing beam modules ensuring balanced weight transfer along the transport axis.
- Reinforced crossbeam connectors securing frame integrity during movement.
- Integrated hydraulic centering and positioning systems for dynamic control of vessel alignment.
The STS 200 solution addresses modern shipyard requirements for automation, safety, and maneuverability, even in space-constrained or uneven working environments. It ensures seamless transport of maritime structures and facilitates precision docking and section assembly.
Beyond marine applications, the system is highly effective for industrial sites requiring synchronized movement of large machinery and structural elements.
Features and benefits
The STS 200 transport platform is available in various configurations to support payload capacities from 80 to 420 tons. Units can be engineered for immersion in fresh or saltwater conditions and are available in both motorized and passive formats, supporting diverse operational demands.
Low-profile designs offer space-saving benefits, while high-clearance versions are built to handle rugged terrain and variable gradients with ease.
Core technical advantages include:
- Rotating drive systems paired with hydraulic jacks for precise elevation and descent control.
- Remote control capability (wired or wireless) ensuring operator safety and full oversight during movements.
- Synchronized hydraulic systems distributing pressure evenly across all active trolley modules.
Each module integrates an adaptive hydraulic cylinder system, maintaining balanced load transfer and compensating for dynamic shifts during operation. The STS 200 stacker system is built for scalability and modular expansion.
Depending on requirements, power systems include on-frame (decentralized) or externally supplied (centralized) hydraulic architectures. Non-powered trolleys are maneuvered using traction winches or mobile towing equipment.
Custom equipment development
For clients seeking a reliable and scalable shipyard transport system, our engineering solutions combine technical precision with durability. We offer:
- Flexible pricing tailored to project scope and operational complexity.
- Efficient specification, quotation, and production scheduling for streamlined implementation.
- Factory acceptance testing (FAT) to ensure delivered systems meet all functional and structural standards.
- Proven track record in delivering advanced heavy-transport equipment for marine and industrial sectors.
Our systems support track gauge customization between 1000 mm and 1580 mm, ensuring compatibility with diverse shipyard layouts and technical infrastructure. With the STS 200 transfer system, we deliver cutting-edge equipment for mission-critical vessel handling and industrial logistics.